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24-Hour Rush Repair
Industrial gearbox bench · Fontana, CA
Cone Drive Gearbox Repair in Fontana
Cone Drive built its reputation on worm gearing — including the double-enveloping designs that carry heavy loads in compact housings for slew, lift and process drives. That geometry is unforgiving of approximate repair. Our Fontana shop rebuilds Cone Drive gearboxes in-house with the mesh treated as the precision system it is: worm and wheel measured together, contact and backlash assessed honestly, and replacement wheels cut to the correct enveloping profile in our own gear shop.
Industrial gearbox bench · Fontana, CA
Single and double-enveloping worm drives, measured as a set
A worm drive's wheel and worm wear as a matched pair, and the bench reads them that way: throat and tooth condition on the wheel, thread profile and shaft condition on the worm, bearing fits and housing alignment behind both. A wheel cut to a generic profile will run hot, wear fast and never carry rated load quietly — so where renewal is needed, the new wheel is manufactured to the geometry the original pair was built with, then set up with correct center distance, backlash and contact pattern on assembly.
Brands we serviceCone DriveBrowningDodgeBoston GearFalkHansenDavid Brown
Cone Drive Gearbox Repair in Fontana · Fontana, CAPrecision geometry is the whole job on a worm drive
Regular hours Monday-Friday 6 AM-5 PM; the rush line runs 24 hours a day, every day of the year for line-down drives. Quotes are free and written from teardown measurements, pick-up and delivery are free, and you talk directly with John Clark — one shop accountable for the gear cutting, the rebuild and the setup.
- Cone Drive single-enveloping worm gearbox rebuilding
- Double-enveloping worm and wheel renewal
- Worm wheels manufactured to correct profile in-house
- Backlash, center distance and contact-pattern setup
- Bearing, seal and shaft renewal
Our 8-step repair process
A clear path from the first call to a tested component or machine returned to work.
Inspection
Disassemble and evaluate the complete failure.
Photos & video
Document condition and findings for a clear repair conversation.
Repair quote
Define the recommended work and quote before proceeding.
Approval
Confirm scope, urgency and the practical path forward.
Manufacturing
Machine, weld, rebuild or reverse engineer required components.
Testing
Verify operation and workmanship before release.
Shipment
Return the completed component or equipment to service.
Frequently asked questions
Can you cut a new wheel for a Cone Drive double-enveloping gearbox?
Yes — manufacturing worm wheels to the correct enveloping geometry is exactly the kind of gear work our shop exists for. The worn pair is measured first so the new wheel matches the drive's original geometry.
Why does my worm gearbox run hot after a previous repair?
Heat usually means the mesh geometry is wrong — an incorrectly profiled wheel, wrong center distance or bad contact pattern. We assess the pair at teardown and correct the geometry, not just the worn part.
Related services
Emergency breakdown? Call the 24-hour rush line.
(949) 400-2937Schedule service or open a repair order
Request a service call.
Include the make, model, symptoms, location, urgency and preferred service time. Your details open in a text to John so you can review them before sending.